AQUAIOT · Industrial Monitoring
UK Smart Water Monitoring · Industrial & Manufacturing
IoT Water Monitoring
Built for Industrial
& Manufacturing Sites
Deployable with minimal disruption, resilient in harsh environments, and built around outcomes — fewer incidents, better operational control, and audit-ready evidence across your plant, estate, and process infrastructure.
🇬🇧 UK-based team
📡 LoRaWAN & Cellular
⚡ ATEX-rated hardware
🔧 Retrofit-first deployment
🔩 No pipe cutting required
The challenge industrial sites face
The problem
Reactive & disruptive
Leaks, bund overfills, and water quality failures discovered too late — after production stoppages, electrical damage, or avoidable remediation costs.
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AQUAIOT approach
Connected & retrofit-first
Deploy IoT sensors across leak detection, containment level, flow, and water quality assets with no shutdowns and minimal disruption to live operations.
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The outcome
Proactive & evidenced
Fewer incidents, clearer operational visibility, faster response, and evidence you can stand behind — for operations teams, insurance, and regulators alike.
Industrial monitoring stack
Four core solutions for
industrial & manufacturing
IoT water monitoring for industrial sites only works when it is deployable with minimal disruption, resilient in harsh environments, and built around outcomes — fewer incidents, better control, and audit-ready evidence.
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Damage & Downtime
Industrial Leak Detection
Early detection across plant rooms, basements, service corridors, comms rooms, and critical process areas — with real-time alerts, escalation workflows, and evidence logs.
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Containment & Level
Radar Level Monitoring
Non-contact level measurement for bunds, interceptors, effluent tanks, sumps, and process tanks — removing unsafe manual inspection with continuous containment assurance.
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Flow & Balance
Clamp-On Flow Monitoring
Fast installation on live pipework — no cutting, no draining, no production downtime. Water balance visibility, diagnostics for abnormal consumption, dashboard and alarm integration.
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Quality & Compliance
Water Quality Monitoring
Continuous monitoring from edge sensors with secure telemetry — effluent discharge control, process water stability, treatment optimisation, and audit-ready records.
Industrial Leak Detection
Damage & Downtime Reduction
Reduce damage, downtime, and disruption from water incidents
Plant shutdowns, electrical damage, production disruption, and stock loss — the consequences of a missed leak are serious. AQUAIOT's industrial leak detection provides early warning before damage spreads, with escalation workflows aligned to your duty rotas and helpdesk processes.
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✓Coverage across plant rooms, basements, risers, service corridors, and comms rooms
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✓SMS, email, and app alerts with role-based routing and escalation logic
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✓Auto-isolation valves available in high-risk zones to stop damage before it spreads
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✓Evidence logs for incident reporting, insurance conversations, and audit trails
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Radar Level — Bunds & Containment
Containment & Level Visibility
Radar level monitoring for bunds, interceptors, effluent tanks & sumps
Difficult-to-inspect containment assets are exactly where incidents are missed until too late. AQUAIOT's non-contact radar level monitoring replaces manual inspection with continuous visibility and configurable alerts.
Accuracy
±2 mm
ATEX rated
Zone 1 & 2
Connectivity
LoRaWAN / Cellular / NB-IoT
Bund A — Level
38%
Interceptor — Level
71%
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✓Bund level monitoring for containment assurance and surcharge prevention
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✓Interceptor monitoring to detect surcharge and overflow before it reaches drains
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✓Effluent tank and process tank monitoring for operational control and run-dry prevention
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✓Sump and low-point void monitoring for early flood warning in occupied facilities
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Clamp-On Flow Monitoring
Flow & Water Balance
Non-invasive flow monitoring on live pipework — no cutting, no draining
When you cannot justify production shutdowns for flow monitoring, AQUAIOT's clamp-on ultrasonic meters install on live systems in hours, delivering water balance visibility, diagnostic data, and IoT connectivity with no process disruption.
Pipe range
DN8 – DN100
Installation
No cutting · No draining · Live system
Outputs
RS-485 Modbus · 4–20 mA · Pulse
Mains flow
2.4 m/s
Night baseline
Normal
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✓Water balance visibility across incoming mains, branches, and process lines
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✓Diagnostics for abnormal consumption patterns and process efficiency monitoring
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✓Verification of improvements and baseline data for demand management
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✓IoT-ready with dashboard integration, threshold alerts, and API reporting
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Water Quality Monitoring
Quality & Compliance Evidence
From periodic spot checks to continuous operational evidence
Periodic sampling leaves gaps that regulators notice. AQUAIOT's continuous water quality monitoring replaces reactive checking with edge sensors, secure telemetry, and an operations-grade cloud dashboard — delivering alarms, analytics, and audit-ready records.
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✓Edge sensors covering pH, chlorine, turbidity, dissolved oxygen, ORP, and conductivity
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✓Effluent monitoring and discharge control with configurable threshold alerting
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✓Process water stability monitoring to detect quality drift before it affects output
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✓Audit-ready records with exportable reports and API integration for SCADA and CAFM
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End-to-end delivery
What makes this industrial-grade
Devices alone do not solve industrial monitoring problems. AQUAIOT delivers planning, commissioning, connectivity, platform, and ongoing engineering support — so monitoring works from day one and scales with your operations.
01
Site assessment
Engineering review of your assets, connectivity options, containment layout, and risk priorities — before any hardware is specified.
02
Retrofit installation
Hardware deployed on live systems with minimal disruption. No pipe cutting, no drainage shutdowns — installed while your facility stays operational.
03
Platform & alerts
Single cloud platform consolidating all sensor data, alerting, and evidence exports. LoRaWAN or cellular telemetry for plant rooms and remote assets.
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Integration & support
Open integration with existing SCADA, CAFM, and BMS systems. Ongoing engineering and technical support from a UK-based team.
IoT water monitoring for industrial sites is ultimately about control — fewer avoidable incidents, clearer operational visibility, and evidence you can stand behind when it matters.
AQUAIOT brings leak detection, containment level, non-invasive flow, and continuous water quality monitoring into one deployable stack that installs on live systems, integrates with your existing workflows, and scales across sites and assets.
Frequently asked questions
Questions we get asked most
Can IoT water monitoring be installed on live industrial pipework without shutdowns?
Yes. AQUAIOT's clamp-on ultrasonic flow meters attach to the outside of existing pipework with no cutting, no draining, and no production downtime. Most industrial deployments are retrofit-first and designed to install on live systems.
Is AQUAIOT's monitoring hardware rated for hazardous industrial environments?
Yes. AQUAIOT offers ATEX-rated hardware for Zone 1 and Zone 2 classified environments, including radar level sensors for use in bunds, interceptors, and process tanks where hazardous vapours may be present.
What types of industrial assets can AQUAIOT monitor?
AQUAIOT monitors a wide range of industrial assets including bunds and secondary containment, effluent tanks, interceptors, sumps, process pipework, plant rooms, and drainage infrastructure. All monitoring data is consolidated into a single cloud dashboard with real-time alerts and exportable audit records.
Talk to an
AQUAIOT engineer
Whether you're responding to a specific incident risk, scoping a monitoring programme for a new site, or looking to improve visibility across existing assets — our engineers can help you find the right approach.
- UK-based engineering team — real engineers, not a contact centre
- Retrofit-first — most deployments need no pipe cutting, no shutdowns
- ATEX-rated hardware for hazardous and classified plant environments
- Audit-ready evidence from day one — alarms, logs, and exportable reports
- Open and interoperable — works with your existing SCADA, CAFM, and BMS
Get in touch
Explore all AQUAIOT solutions
Every solution below can be scoped to your industrial site — from a single asset pilot to a multi-site monitoring programme.
Leak Detection
Early-warning leak detection for plant rooms, basements, risers, comms rooms, and critical process areas — with real-time alerts and escalation routing.
Learn more →Radar Level Monitoring
Non-contact radar level sensing for bunds, interceptors, effluent tanks, sumps, and process tanks — ATEX-rated for hazardous environments.
Learn more →Clamp-On Flow Metering
Non-invasive ultrasonic flow monitoring on live pipework — DN8 to DN100, no cutting, no draining, fast installation with IoT connectivity.
Learn more →Water Quality Monitoring
Continuous edge sensing for effluent discharge, process water stability, and treatment optimisation with audit-ready records and threshold alerts.
Learn more →Legionella Monitoring
Automated temperature profiling and L8/HSG274 compliance for industrial water systems, welfare blocks, and estate assets — with tamper-evident audit trails.
Learn more →Sewer & Drain Monitoring
Continuous insight for sewers, drains, and overflow assets — early warning of blockages, surcharge risk, and drainage stress before incidents escalate.
Learn more →Flood & Level Alerting
Automated flood alerting for sumps, low-point voids, plant rooms, and surface water assets at risk — with early-warning capability before damage occurs.
Learn more →Cloud Dashboards & Analytics
Role-based dashboards, real-time alerts, trendlines, exportable records, and predictive analytics — single platform across all your monitoring assets.
Learn more →Integration & Telemetry
Open and interoperable — RS485/Modbus, APIs for SCADA, AIMS/CAFM, and analytics. Cellular and LoRaWAN for plant rooms and remote assets.
Learn more →