Replace the dosing pump,
keep the rest of the skid.
The tank, the suction line, the controller and the analyser all stay. The pump comes off and a MAC dosing valve goes on the same line, provided there is pressure to dose into.
The case for change
What a pump swap actually involves
Most dosing skids are built around the pump, so replacing it sounds like rebuilding the kiosk. In practice the chemical tank, the suction line, the analyser and the injection point all stay exactly where they are. What changes is the dosing element on the line and the fact that it now needs the line’s pressure rather than making its own.
Pulsation errors costing you compliance
Stroke-based pumps create pulsation at low flows, causing dosing inaccuracy, downstream mixing problems, and dose logs that cannot be defended in an audit.
Tubing failures and unplanned downtime
Peristaltic tubing splits under chemical exposure. Every failure means a reactive call-out, replacement parts, and a window where dosing has stopped entirely.
High maintenance across multiple failure points
Check valves, diaphragms, tubing, and motors all need regular servicing. Each failure point is a separate maintenance task and a separate cost line.
Accuracy drift as components wear
Pump accuracy degrades as internals wear. The further from original design point, the worse the drift, and the harder it is to keep dose logs within spec.
Engineering architecture
Four precision advantages inside every MAC Liquid Bullet Valve
Hover each capability to see the system respond in real time.
Dual D-Flex Diaphragm
Media contacts only the diaphragm faces and valve body. No sliding seals, no o-ring rub, no tubing in the flow path. Chemical isolation by design.
Balanced Poppet
Upstream pressure variation is equalised at the seat. Dosing volume per pulse stays consistent regardless of supply fluctuations, over the full life of the valve.
High-Speed Solenoid Actuation
On/off switching, pulse-width modulation, or proportional control. Fast cycling creates near-continuous micro-dosing from a valve-sized footprint.
Manifold Integration
A single block serves multiple dosing channels from one connection point, replacing the wiring, tubing, and floor space of individual pump assemblies.
Smart dosing integration
How AQUAIOT connects MAC valves to your water system
From sensor input to auditable dose log, in four steps.
Monitor
AQUAIOT sensors measure flow, conductivity, and water quality in real time. Data streams to the edge controller continuously.
Decide
Cloud logic and local edge rules calculate the dosing requirement against set-points, flow conditions, and time windows.
Dose
The MAC LBV fires precise solenoid pulses. Pulse width, frequency, and duration are all configurable from the AQUAIOT dashboard.
Prove
Every dose event is logged with timestamp, volume and sensor context from the day of the swap, so the before and after is data rather than opinion.
Integration and control
Built for your existing infrastructure
SCADA and BMS
MODBUS RS485 and API connections. Direct integration with existing control systems without replacing your architecture.
Closed-loop dosing
Flow, conductivity, or quality sensor feedback adjusts dosing in real time. No manual trim, no operator intervention.
Compliance logging
Timestamped dose records from the moment the valve goes on the line. Exportable evidence that survives the change of dosing element.
4G and LoRaWAN
Secure cellular telemetry. Encrypted payloads, over-the-air configuration, remote firmware updates.
PWM and proportional
On/off pulse, pulse-width modulation, or 0-10V / 4-20mA proportional control from one valve platform.
Cloud dashboard
Trendlines, alarms, analytics, role-based access, and data export from the AQUAIOT platform.
The retrofit
What changes, what stays
A pump swap that touches the dosing element and leaves the rest of the skid alone. Part of the full chemical dosing valve range.
A one-line retrofit
The pump, its motor and its check valves come off. The tank, suction line, injection point and controller stay, and the valve takes the same signal.
The one thing you must have is pressure at the injection point. Without it there is nothing to dose into, and the pump should stay.
One line at a timeDosing valve vs dosing pump
How the two compare on pulsation, prime, wear parts, and where a pump still fits.
ComparisonPump free chemical dosing
Dose into an existing pressurised line, with no pump and far fewer wear parts.
ArchitectureCooling towers
Steady biocide, scale and corrosion dosing that supports your Legionella regime.
Cooling waterTechnical overview
BV214 and BV221: full technical reference
| Parameter | BV214 | BV221 |
|---|---|---|
| Body size | 14mm | 21mm |
| Flow range | Micro to low L/min | Low to mid L/min |
| Max pressure | ~8 bar (app. dep.) | ~10 bar (app. dep.) |
| Actuation | Solenoid: on/off, PWM | Solenoid: on/off, PWM |
| Elastomers | PTFE, FKM, EPDM | PTFE, FKM, EPDM |
| Temp. range | 0 to 80°C | 0 to 80°C |
| Manifold | Single / multi-channel | Single / multi-channel |
| Connection | G-thread / custom | G-thread / custom |
| Media | Water, fertilisers, detergents, reagents, gases | |
| Control signal | On/off, PWM, proportional (0-10V / 4-20mA) | |
| ATEX variants | Available, contact us with zone classification | |
Exact specifications depend on body, orifice, and elastomer selection. Contact us for application-specific sizing and ATEX requirements.
Why choose AQUAIOT
Factory-authorised. Engineering-supplied. UK-stocked.
Authorised MAC Valves UK and Ireland distributor
As part of PSI Technologies, AQUAIOT holds factory-backed authorisation. We specify, stock, and support MAC dosing valves across the UK and Ireland.
Our engineers configure every build
Bespoke valve selection for unusual media, pressure, or manifold requirements. P&ID review included.
UK stock and rapid supply
Standard configurations held in UK inventory for rapid dispatch. No lengthy lead times on core SKUs.
End-to-end delivery
Hardware specification, IoT integration, cloud dashboard, commissioning, and ongoing support all from one team.
Open and interoperable
SCADA, BMS, CAFM, and AQUAIOT ecosystem integration via MODBUS, RS485, and API. No lock-in.
AQUAIOT operates as part of PSI Technologies, making us the exclusive MAC Valves partner for liquid dosing applications in the UK and Ireland. Every solution combines factory-authorised valve hardware with AQUAIOT IoT integration, cloud dashboards, and our own engineering team on every project.
- Factory-authorised MAC Valves supply and specification
- AQUAIOT IoT integration included as standard
- UK-held stock for standard configurations
- Engineering team covers design, install, and commissioning
- Cloud monitoring, audit logging, and SCADA integration
- Post-installation support and remote diagnostics
Common questions
Dosing pump replacement questions
Get started
Discuss replacing a dosing pump
Tell us the pump you want off the line, the chemical and the pressure at the injection point. Our engineers will confirm the MAC build and exactly what the retrofit touches.
Prefer to call? 02392 233611 · Full contact page
Replace a dosing pump. Same line, same controller, far fewer wear parts. UK-stocked and supported by AQUAIOT.
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